Lehigh Valley HVAC Talk

Thursday, December 10, 2009

December'09/ January '10 Educational Opportunites





I was thinking that the December/January time would be a little on the slow side with educational opportunities, but I was wrong - not that unusual.









I just learned about a great seminar on Thursday December 17 at Bath Supply, Bath, Pa. "Commercial Condensing Boilers."





This is all the rage with the energy crunch so you see more and more choices for this technology. To boot-Bath Supply is serving dinner at 4:30PM with the seminar to start at 5:30PM. I'm going to try to attend. In fact we are going to move our officers meeting to that very location to take advantage of some training and get some chapter business accomplished.





Although not all the details are finalized, the upcoming EKA training day on January 9 ,2010promises to be an outstanding event. The Sullivan trail chapter is hosting this training and the topics will be "Commercial condensing boilers "and "Electrical fundamentals and beyond". I really think that this would be a nice weekend to take the family up to Corning, NY. They can tour the wonderful glass museum while you are getting some real training. There are other sight to see in Corning, also. You also get to hang out with some great pros in the field. I usually learn the most just by listening to them.





That brings us to the LVRSES monthly meeting on Thursday January 14, 6PM @Bethlehem Area Vo Tech. If you always wanted to know about VFD's but were afraid to ask here is your opportunity to get acquainted with this well established technology.Jeoff Bridges from Honeywell will be with us for the evening to speak about Variable Frequency Drives.

I don't want to forget to mention that the Heat Pump Training class is continuing. We are moving through the chapters on heat pumps. On Thursday January 28 we will review chapters 15 & 16 from volume one of the training manuals. If you want to join in with us you can contact Mike or Wayne and we will be happy get you started.

Please take some time to consider the importance of learning (and relearning). Our industry and you future depends upon it.

Why not start your 2010 off right and start to take advantage of ways to learn and improve your skills. You can't loose by investing some time and training in yourself

Saturday, October 17, 2009

Beckett Rep for November meeting/ New Meeting Location


With November and the Thanksgiving/Christmas and other holidays fast approaching our educational sessions continue at full tilt with a Beckett rep scheduled for the November meeting. Starting with our November meeting we will be meeting at a new location.

Bethlehem Area Vo Tech

3300 Chester Av

Bethlehem, Pa 18020

610-866-8013

We've been waiting to get all the insurance stuff straightened out, and now we will be able to use this location for our meetings. I think it will be a great opportunity for our chapter to offer quality educational programs for our members and for those students in the HVAC training programs. If you've never been to the Vo tech building, I have included directions at the bottom of the post.

The November meeting will present a season appropriate topic. It's getting colder outside and that means that heating systems will soon be operating and providing us with plenty of occasions to use our troubleshooting skills. A great topic will be offered with the Beckett rep coming to our meeting to explain all about the GeniSys oil burner control.
Many Thanks to APR , Corp for sponsoring our November meeting. Not only will APR arrange for the speaker but they will also supply refreshments for our weary bodies. Make plans now to be part of the great educational session and bring a friend along to introduce them to the Lehigh Valley RSES. See you all there!!



The Beckett GeniSys™ Advanced Burner Control is a 120 Vac primary safety control for residential and light commercial oil burners used in boiler, furnace, and water heater applications. The GeniSys™ is used with a suitable cad cell flame sensor to control the oil burner motor, igniter and optional solenoid valve. It has 24 Vac thermostat inputs compatible with both on/off and power stealing thermostats. It can provide interrupted or intermittent duty ignition, and has a 15-second lockout time.
Directions to Bethlehem Area Vo Tech:
From Route 22

Take the PA-191/Nazareth Pike exit
Turn left onto Nazareth Pike ( heading S. toward Bethlehem). Travel 0.7 mi
Take the 2nd left onto Oakland Rd. Travel 0.9 mi
Turn right at Hecktown Rd . Travel 0.4 mi

Take the 2nd right onto Chester Ave. Destination will be on the right. Travel 279 ft

Tuesday, October 06, 2009

Arc Flash Protection/ Compressor Teardown Seminar






Saturday October 3 was the Fall region 2 training day for RSES Region 2. Region 2 is known as Empire Keystone Association or EKA and comprises those member chapters from New York and Pa. There were close to 30 attendees on Saturday at the compressor tear down seminar. These guys came from Pittsburgh and Buffalo and everywhere in between. It was a terrific event that was held at URI compressors http://www.uricompressors.com/ . Bruce Reich is the owner/operator and this gentleman knows his stuff. My only regret is that we didn't start an hour earlier as we certainly could have used the extra time. Bruce spent ample time explaining the "triangle" of possible causes for compressor failure. When a compressor fails, he explained, it's not just a matter of "it wore out". There is always a reason for the failure and unless you determine the cause of failure it will happen again- sometimes in a matter of hours. After the discussion about compressor failure it was time to dig in! There were six tear down stations so everybody got their hands a little dirty. At my station I was able to look at an oil problem that caused a valve failure that wound up destroying a piston and connecting rod. It all comes home when you can see it as well as hear about it. We are very appreciative to Bruce and Gobin for taking time to share your expertise with us.



In the afternoon the president of EKA, Mr. Tom Schaefer CMS, did a "pinch hit" by filling in for the scheduled speaker who had to cancel due to other obligations. Tom was able to spend time "reviewing" the basics of electrical theory, schematic reading, and meter usage. As Tom mentioned, there are veterans with 15 yrs experience that still benefit from this type of review. You can always learn something new or be reminded of something that you forgot. Thank you Tom!



All this leads me to the next and final squib. Thursday October 15 @ 6PM at the Moravian College "doghouse" we will host our October meeting which is a very scary topic appropriate to the Halloween season. The stark difference is that this topic really is scary for a really good reason. We will do a presentation about Arc Fault Safety. This important safety topic is relevant to all of us. We all work on systems and around motor controls that are susceptible to this event. Bring your Halloween mask if you must, but plan to attend this meeting. YOU NEED THIS TRAINING!!!! Or ELSE..............................................

Thursday, September 17, 2009

September Meeting: Everybody gets looped!!!!




Well not exactly. Our first meeting of the educational year was with Mike Fink, Water Furnace representative. Mike did a great job explaining the theory behind geothermal heating and cooling and spend a good amount of time fielding questions from those in attendance. It was a great time of getting more familiar with this emerging technology. I can only imagine that geothermal will become more and more in demand as energy prices rise. With rate caps coming off next year everyone will be looking for more efficient systems especially with the new tax incentives that have gone into place.




Our next educational event will be the compressor tear down and indoor air quality seminars on Saturday October 3. If you are interested in learning more about these sessions e-mail me at micdan1@enter.net and I will be happy to send you the registration.




IThanks to Meier Supply for supplying our refreshments for tonight's meeting. Their support of our local chapter has been unwavering and it is much appreciated.





WHAT IS A HEAT PUMP?






A heat pump, as the name suggests, is a device that "pumps" heat from one location to another. The most popular heat pump is the air-source type (air-to-air), which operates in two basic modes:
As an air-conditioner, a heat pump's indoor coil (heat exchanger) extracts heat from the interior of a structure and pumps it to the coil in the unit outside where it is discharged to the air outside (hence the term air-to-air heat pump) and
As a heating device the heat pump's out door coil (heat exchanger) extracts heat from the air outside and pumps it indoors where it is discharged to the air inside.
The problem in comprehending such technology is that it is difficult to understand how heat extracted from,say, ten degree air (or water) can heat anything. This is where the unit's compressor and the "phase-change" physical properties of the refrigerant come into play: the compressor boosts the extracted heat to a much higher temperature gas which gives up its heat as it condenses to a liquid in the condensing coil and is distributed to the structure by the fan or blower in the air-handler.




WHAT IS GEOTHERMAL HEAT PUMP HEATING AND COOLING?






Differences between air-source and geothermal heat pumps
As with air-to-air heat extraction technology, geothermal (ground water/ground source) technology utilizes a type of heat pump known as a geothermal heat pump. This type of geothermal heat pump device extracts its heat from water rather than from air. While the principles are fundamentally similar, the methodology varies in that water is pumped through a special type of heat exchanger and is either "chilled" by the evaporating refrigerant (in the heating mode) or heated by the condensing refrigerant (in the cooling mode).




WHY IS A GEOTHERMAL HEAT PUMP BETTER?






Water stores tremendous quantities of heat. In nature, few substances have a higher specific heat (one BTU per pound) than does water, making it an ideal heat storage medium for both natural and man-made phenomena.
Air, on the other hand has a very low specific heat (.018 BTU per cubic foot). There is 3472 times more heat stored in a cubic foot of water (62.5 BTU per degree F) as in a cubic foot of air . In other words it would be necessary to move 3472 cubic feet of air through a heat exchanger in an air-to-air heat pump in order to expose that heat exchanger to the same quantity of heat stored in a cubic foot of water (7 1/2 gallons) that is moved thru a geothermal heat pump.
This cube represents one cubic foot of water
This cube represents 3472 cubic feet of air
While these differences are significant, there is more: the heat transfer characteristics of water make it superior to air. Conduction is more rapid, more complete, and more efficient a heat transfer phenomenon than convection. A ground-water heat pump extracting heat from water at freezing is approximately equal in performance to that of an air-source heat pump extracting heat from 60 degree air.
What are Open Loops and Closed Loops?
Open Loops: An open loop is a loop established between a water source and a discharge area in which the water is collected and pumped to a GWHP then discharged to its original source or to another location. The piping for such configuration is open at both ends and the water is utilized only once.
Examples of such loops are: systems operating off wells wherein water is pumped from a supply well, through the unit and discharged to a return well; open systems operating from such surface water sources as ponds, lakes, streams, etc, where the source water is pumped to the unit and returned to the source.
Open loops have the advantage of higher equipment performance since the source water is used only once and then discharged, but have two significant disadvantages:
water quality needs to be carefully analyzed and treated if such corrosives as sulfur, iron, or manganese are present , if pH is low, or if there are abrasives in it
the costs of pumping water through an open loop are usually somewhat higher than those associated with circulating water through a closed loop
Closed Loops: A closed loop is one in which both ends of the loop's piping are closed. The water or other fluid is recirculated over and over and no new water is introduced to the loop. The heat is transferred thru the walls of the piping to or from the source, which could be ground, ground water, or surface water. As heat is extracted from the water in the loop the temperature of the loop falls and the heat from the source flows toward the loop.
In closed loop operation water quality is not an issue because corrosives become rapidly "spent" or used up and corrosion caused by poor water quality is quickly curtailed The wire-to-water efficiencies of circulators used in closed loop operation are very high and the costs of pumping the water are lower as compared to open loops. System efficiencies are somewhat lower in closed loop operation, but given the lower pumping costs associated with this method, economics sometimes, but not always favor this approach. Installed costs, however, are higher and need to be considered if the consumer already has a well or other water source.
Types of closed loops While there are several loop configurations used in closed loop operation, generally two types of closed loops are utilized by the industry - vertical and horizontal.
In vertical loop installation, deep holes are bored into the ground and pipes with U-bends are inserted into the holes, the holes are grouted, the piping loops are manifolded together, brought into the structure and closed. The argument for this type of ground-loop heat exchanger is that because the piping is in the deeper ground - unaffected by surface temperatures - performance will be higher. Generally, installed costs are higher than with a horizontal loop.
In horizontal loop installation, trenches are dug, usually by a backhoe or other trenching device, in some form of horizontal configuration. Various configurations of piping are installed in the trenches. A larger number of horizontal loop designs have been tried and utilized successfully by the industry. While installed costs have been lower, horizontal loops have been thought to be less efficient than vertical loops because of the effect of air temperatures near the surface of the ground.

Monday, September 14, 2009

LVRSES 2009-2010 Educational Year starts!!!!















The Lehigh Valley RSES 2009-2010 educational year will start this Thursday September 17 in one of our old haunts --- the "doghouse" at Moravian College in Bethlehem.


We will enjoy seeing each other after our summer hiatus and begin our educational year with a great topic that is totally relevant to the times----- geothermal heat pumps, presented by Water Furnace. Make plans now to attend. It's sure to be a fun and informative session.


Our self study course in heat pumps will start in October. We'll meet on the second and fourth Thursday of each month (except for November and December). If you want to educate yourself about this important HVAC topic make plans to join us. Come to the meeting on September 17 to learn more details or email micdan1@enter.net.



And you won't want to miss the upcoming EKA training day to be held in Allentown on October 3. We will do a morning compressor tear down seminar and an afternoon Indoor Air Quality seminar. All chapter members were sent details about the training day. If someone out there in web land wants to learn more email micdan1@enter.net and I'll send you the relevant info about this or any of the above items.

Sunday, May 31, 2009

New Energy Requirements and YOU!!!!





After the excellent May meeting with Mr. Harold Myers from H.E.Myers and assoc. I thought it would be appropriate to post about these new requirements for walk ins. These changes are significant and are probably only the wind before the storm ( so to speak).


Also, our chapter will end its schedule for the educational year with a chapter picnic at the Iron Pigs stadium. We will have a chapter raffle with the drawing at the picnic. There are a lot of nice prizes that were donated. Thank you to Meier supply http://www.meiersupply.com/ for the generous donation of the digital manifold gauge. Also, thanks to Kelly's Ice Creamery for the generous gift certificate for "got to be delicious treats". Some of your chapter members have selflessly donated the other gifts. Be sure to purchase a ticket as all proceed benefit the programs of the local chapter.

There may not be many posts during the busy summer months, but plan to be part of the training schedule for the 2009-2010 educational year. Devote yourself to improving your knowledge and skills. Make it a priority and commitment to yourself to get out of the rut you're in and learn or relearn what will make you a better technician. Don't settle for mediocre.




Under Federal Law,
New Construction and Design Requirements
for walk-in coolers and freezers

ENERGY INDEPENDENCE AND SECURITY ACT OF 2007 (EISA)
Signed into law December 19, 2007 includes requirements in SEC. 312. relating to walk-in coolers and walk-in freezers manufactured on or after January 1, 2009.

Walk-in coolers and freezers are defined as an enclosed storage space refrigerated to temperatures, respectively, above, and at or below 32 degrees Fahrenheit that can be walked into, and has a total chilled storage area of less than 3,000 square feet. These requirements do not include products designed and marketed exclusively for medical, scientific,or research purposes.

In Summary, the requirements are:
Have automatic door closers that firmly close all walk-in doors that have been closed
to within 1 inch of full closure, except for doors wider than 3 feet 9 inches or taller
than 7 feet. Have strip doors; spring hinged doors, or other method of minimizing infiltration when doors are open.

Contain wall, ceiling, and door insulation of at least R-25 for coolers and R-32 for
freezers, except that this subparagraph shall not apply to glazed portions of doors nor
to structural members.

Contain floor insulation of at least R-28 for freezers.

Evaporator fan motors of under 1 horsepower and less than 460 volts, use
electronically commutated motors or 3-phase motors.

Condenser fan motors of under 1 horsepower, use electronically commutated motors,
permanent split capacitor-type motors or 3-phase motors;

Interior lights, use light sources with an efficacy of 40 lumens per watt or more
Transparent reach-in doors for walk-in freezers and windows in walk-in freezer doors
shall be of triple-pane glass with either heat-reflective treated glass or gas fill.

Transparent reach-in doors for walk-in coolers and windows in walk-in cooler doors
shall be of double-pane glass with heat-reflective treated glass and gas fill; or triplepane
glass with either heat reflective treated glass or gas fill.

If the appliance has an antisweat heater without antisweat heat controls, the appliance
shall have a total door rail, glass, and frame heater power draw of not more than 7.1
watts per square foot of door opening (for freezers) and 3.0 watts per square foot of
door opening (for coolers).

If the appliance has an antisweat heater with antisweat heat controls, and the total door
rail, glass, and frame heater power draw is more than 7.1 watts per square foot of door opening (for freezers) and 3.0 watts per square foot of door opening (for coolers), the antisweat heat controls shall reduce the energy use of the antisweat heater in a quantity corresponding to the relative humidity in the air outside the door or to the condensation on the inner glass pane.

For more information and to review the entire law:
http://frwebgate.access.gpo.gov/cgibin/
getdoc.cgi?dbname=110_cong_public_laws&docid=f:publ140.110

Sunday, April 19, 2009

April Meeting: Burner Servie

I haven't posted in a while, but I wanted to let you all know about our upcoming meeting on Thursday April 23 at the ABC training center in Allentown from 6-8PM.
Mr. Ed Brink, Meier Supply trainer, will be with us to present the topic of burner service. Many of you may be getting into cleanings and tune ups this time of year, so this promises to be an interesting and enjoyable topic. Ed was with us earlier in the educational year and I'm looking forward to his upcoming presentation. I'm particularly interested in combustion efficiencies as this really is the heart of the burner setup and is probably the least understood by the technician.
I just got back from the Philly area after attending the April EKA training. Mr.Garth Denison did a superb presentation on large tonnage equipment. Now I don't work on anything that large so I thought that it might be way over my head or totally irrelevant to me, nothing could be further from the truth.
Garth has a way of explaining things that brings it home to the ordinary guy that I am. Even though his topic was geared to the large tonnage stuff, it still had many facets that touched my everyday world. Everyone was able to glean something useful from the training. Also, the free CD he provided to all attendees has some very valuable information that you just can't find other places.
EKA training really has me "pumped up", but the thing that always impresses me even more that the excellent training is the excellent people that I meet. Let's face it, the "cream of the crop"( myself excluded) shows up for training events like this (especially on a beautiful Spring Saturday).
Anyway, our chapter has an opportunity to host the EKA training in October. It's gonna be fun!!!